Dashboard shine

Instructions to Make 20 Liters of Dashboard Shine

To produce 20 liters of dashboard shine, all ingredients will be scaled up proportionally. Below is a detailed, step-by-step guide for the process.

Ingredients for 20 Liters:

1. Water: 15 liters (15,000 ml) – 750 ml × 20
2. Silicone Emulsion 60%: 3.6 liters (3,600 ml) – 180 ml × 20
3. Formalin: 20 ml – 1 ml × 20
4. NP9 (Nonylphenol Ethoxylate): 20 ml – 1 ml × 20
5. Ethanol: 1 liter (1,000 ml) – 50 ml × 20
6. Monoethanolamine: 200 ml – 10 ml × 20

Equipment Needed:

• A clean, large mixing container (at least 25–30 liters).
• Stirring rod or mechanical mixer.
• Measuring tools: graduated containers for liquids and a scale for any solids.
• Personal protective equipment (gloves, goggles, apron, and mask).

Step-by-Step Instructions:

Step 1: Prepare the Water Base

1. Measure 15 liters of clean water and pour it into the mixing container.
2. Ensure the water is at room temperature (20–25°C).
3. Stir gently to remove any air bubbles, creating a smooth and clear base.

Step 2: Add Silicone Emulsion 60%

1. Measure 3.6 liters of silicone emulsion 60% using a graduated container.
2. Slowly pour the silicone emulsion into the water while stirring continuously.
   • Observation: The mixture will appear milky or slightly cloudy.
3. Stir for 5–10 minutes to ensure the emulsion is evenly distributed in the water.

Step 3: Add Formalin

1. Measure 20 ml of formalin using a precise measuring tool.
2. Carefully add the formalin to the mixture while stirring gently.
   • Caution: Handle formalin with care and ensure proper ventilation during this step.
   • Observation: There should be no change in appearance, as formalin acts as a preservative.

Step 4: Add NP9

1. Measure 20 ml of NP9 using a graduated container.
2. Gradually add the NP9 to the mixture while stirring.
   • Observation: The mixture may foam slightly, but it should settle as you continue to stir.
3. Stir for 5 minutes to ensure the NP9 is fully integrated.

Step 5: Add Ethanol

1. Measure 1 liter of ethanol using a graduated container.
2. Slowly pour the ethanol into the mixture while stirring continuously.
   • Observation: The solution will become slightly more transparent, and the ethanol will contribute to the product's cleaning properties and quick-drying effect.
3. Stir for 5–10 minutes until uniformly mixed.

Step 6: Add Monoethanolamine

1. Measure 200 ml of monoethanolamine using a graduated container.
2. Gradually add the monoethanolamine to the mixture while stirring.
   • Observation: The monoethanolamine helps balance the pH and ensures compatibility of the ingredients.
3. Stir for 5–10 minutes to ensure full incorporation.

Step 7: Final Check and Optional Dye

1. Inspect the mixture for uniformity in texture and appearance.
2. If desired, add a small amount of dye to give the product a specific color. Stir thoroughly to evenly distribute the dye.
   • Tip: Test the dye in a small sample first to ensure it achieves the desired effect.

Final Steps:

Quality Check:

• The dashboard shine should be a uniform liquid without clumps or separation.
• It should have a mild fragrance (from the ethanol or any added perfume).

Packaging:

1. Transfer the finished product into clean, labeled containers. Use bottles or buckets with secure lids to avoid contamination.
2. Store the containers in a cool, dry place away from direct sunlight and extreme heat.

Safety Precautions:

• Wear protective gloves and goggles to prevent skin or eye irritation.
• Work in a well-ventilated area, especially when handling formalin and ethanol.
• Label the final product clearly for safe use and storage.

By following these instructions, you will produce a high-quality, professional-grade 20 liters of dashboard shine, ready for use or sale.