Tile Cleaner

To make 20 kg of tile cleaner, you will scale up the ingredients proportionally and follow a structured process to ensure proper mixing and quality. Below is the detailed guide:

Ingredients for 20 kg Tile Cleaner:

1. Water: 17.76 kg (17,760 grams or 17.76 liters) - 88.8%
2. Formalin (preservative): 20 grams (0.1%)
3. Dye: As needed (optional, for color)
4. Sulphonic Acid: 80 grams (0.4%)
5. Sodium Hydroxide (lye): 200 grams (1%)
6. Perfume: 20 grams (0.1%)
7. Butyl Oxitol (solvent): 1.2 kg (1,200 grams) - 6%

Equipment Needed:

• A large, clean mixing container (25–30 liters capacity)
• Heavy-duty stirring rod or mechanical mixer
• Accurate measuring tools (scale, graduated containers)
• Protective gear: gloves, goggles, apron, and mask

Step-by-Step Instructions:

Step 1: Prepare the Water

1. Measure 17.76 liters of water and pour it into the mixing container.
2. Ensure the water is clean and at room temperature (25–30°C).
3. Stir gently for a few minutes to prepare the base for other ingredients.

Step 2: Add Formalin

1. Measure 20 grams of formalin using a scale or graduated container.
2. Slowly pour the formalin into the water while stirring continuously.
   • Caution: Avoid inhaling formalin fumes or contact with skin.
3. Stir for 5 minutes to ensure even distribution.

Step 3: Add Dye (Optional)

1. Add dye in small increments (e.g., 2–3 drops at a time) until you achieve the desired color.
2. Stir thoroughly after each addition to ensure the color is evenly distributed.
   • Tip: Conduct a small test batch if unsure about the dye concentration.

Step 4: Add Sulphonic Acid

1. Measure 80 grams of sulphonic acid using a scale.
2. Slowly pour the sulphonic acid into the mixture while stirring continuously.
   • Observation: The solution may become slightly cloudy. This is normal.
3. Stir for 5–10 minutes until the acid is fully dissolved.

Step 5: Neutralize with Sodium Hydroxide

1. Measure 200 grams of sodium hydroxide using a scale.
2. Gradually add the sodium hydroxide into the mixture in small portions while stirring.
   • Caution: Sodium hydroxide is highly caustic. Handle with care, and avoid splashes.
   • Observation: The reaction may produce heat and slight foaming.
3. Stir continuously for 10–15 minutes until the solution is clear and neutralized.

Step 6: Add Butyl Oxitol

1. Measure 1.2 kg of butyl oxitol using a scale.
2. Slowly pour the butyl oxitol into the mixture while stirring.
   • Observation: The mixture will become slightly thicker and take on a cleaning-solvent consistency.
3. Stir for 10 minutes to ensure uniform distribution.

Step 7: Add Perfume

1. Measure 20 grams of perfume using a graduated container.
2. Add the perfume to the mixture while stirring.
   • Observation: The mixture will develop a pleasant fragrance.
3. Stir for 5–10 minutes to evenly disperse the scent.

Final Checks:

1. Consistency: The tile cleaner should have a smooth, liquid texture.
2. Appearance: The solution should be clear to slightly cloudy, with no visible undissolved particles.
3. Fragrance: Ensure the perfume scent is noticeable but not overpowering.

Storage Instructions:

1. Transfer the finished product into clean, labeled storage containers (20-liter buckets or individual bottles).
2. Seal the containers tightly to prevent contamination.
3. Store in a cool, dry place away from direct sunlight and extreme temperatures.

Safety Precautions:

• Wear gloves, goggles, and a mask during the process to avoid skin irritation and inhalation of fumes.
• Handle formalin and sodium hydroxide with care in a well-ventilated area.
• Label the finished product clearly to avoid misuse.

By following these steps, you will produce a high-quality 20 kg batch of tile cleaner ready for use or sale.